A bike helmet box does a few main things: It protects the helmet, makes it look good to sell, and makes it easy to handle. Basically, it's what you see on the shelf or what your helmet comes in if you buy it online.
📦 1. Box Styles
A. Retail Box
* Made from cardboard.
* Used to show off the helmet in stores.
* Might have a window or a handle.
* Size is usually around 35 x 25 x 20 cm, but it depends on the helmet.
B. Shipping Box
* For sending helmets in bulk or if you buy online.
* Made of strong corrugated cardboard.
* Can hold several retail boxes.
* Usually just has basic printing like logos and shipping info.
🧱 2. What It's Made Of
Material | What It Is | Good For
------- | -------- | --------
Cardboard (350–500 gsm) | Light and easy to print on | Store shelves
E-flute Corrugated | Thin but strong | Folding boxes
B/C-flute Corrugated | Thick for extra protection | Shipping
Recycled Cardboard | Good for the planet | Saves money
Optional stuff:
* Matte or Gloss Finish
* Shiny Coating
* Water-based Coating (eco-friendly)
* Raised or lowered designs
* Shiny foil
🎨 3. What It Looks Like
* Front: Picture of the helmet, size, type (road, mountain bike, kids).
* Sides: Info about air vents, safety stuff, size chart, colors.
* Back: Details about the helmet, instructions, company info, barcode.
* Window: Clear plastic to see the helmet.
* Handle: To carry it easily.
📏 4. Size
Helmet Type | Box Size (cm) | Notes
------- | -------- | --------
Adult Road | 35 × 25 × 20 | Small
Mountain Bike | 40 × 28 × 22 | Bigger because of the visor
Kids | 30 × 22 × 18 | Smaller box
Full-face | 45 × 35 × 30 | Needs a stronger box
⚙️ 5. How It's Made
1. Pick the cardboard.
2. Design the shape.
3. Print on it.
4. Cut and fold it.
5. Glue it together.
6. Check it and pack it up.
🌱 6. Green Options
* Use recycled paper.
* Use plant-based inks.
* Use coatings that can break down.
* Use less ink and make a simple design.
* Ship it flat to save space.
🛠️ 7. How It Protects
* Cardboard inside to hold the helmet still.
* Soft paper or foam to stop scratches.
* Packet to absorb moisture (if needed).
🏷️ 8. What's on the Label
* Helmet size (S, M, L).
* Safety marks (like CPSC).
* Barcode.
* Model name.
* Color.
* Where it was made.
* Recycling info.
🚚 9. Shipping
* Boxes are flat when shipped to the helmet company.
* Put together before going to the store.
* Usually 10-20 boxes in a bigger box.
* Needs to be strong enough to stack.
💡 10. What It Costs
* Type of cardboard.
* How many colors are printed.
* How many you order (more = cheaper).
* Special cuts and handles.
* Eco-friendly options (a bit more).
Price:
* Retail box: $0.40–$1.20 each
* Shipping box: $0.60–$1.80 each
🧩 11. Extras
* Place for the instruction book.
* QR code for the manual or warranty.
* Foam inside.
* Special stickers to show it's safe.
🧾 12. Rules
The box itself isn't regulated, but don't lie about the helmet's safety. Safety marks (like EN1078, CPSC) must be clear.
🧭 Quick Guide
Thing | What to pick
------- | --------
Cardboard | E-flute corrugated
Finish | Matte
Printing | Full color
Shape | Folding box with window
Handle | Cut-out
Eco-friendly | Recycled cardboard
Size | 30–45 cm long
Inside | Cardboard holder
📦 1. Box Styles
A. Retail Box
* Made from cardboard.
* Used to show off the helmet in stores.
* Might have a window or a handle.
* Size is usually around 35 x 25 x 20 cm, but it depends on the helmet.
B. Shipping Box
* For sending helmets in bulk or if you buy online.
* Made of strong corrugated cardboard.
* Can hold several retail boxes.
* Usually just has basic printing like logos and shipping info.
🧱 2. What It's Made Of
Material | What It Is | Good For
------- | -------- | --------
Cardboard (350–500 gsm) | Light and easy to print on | Store shelves
E-flute Corrugated | Thin but strong | Folding boxes
B/C-flute Corrugated | Thick for extra protection | Shipping
Recycled Cardboard | Good for the planet | Saves money
Optional stuff:
* Matte or Gloss Finish
* Shiny Coating
* Water-based Coating (eco-friendly)
* Raised or lowered designs
* Shiny foil
🎨 3. What It Looks Like
* Front: Picture of the helmet, size, type (road, mountain bike, kids).
* Sides: Info about air vents, safety stuff, size chart, colors.
* Back: Details about the helmet, instructions, company info, barcode.
* Window: Clear plastic to see the helmet.
* Handle: To carry it easily.
📏 4. Size
Helmet Type | Box Size (cm) | Notes
------- | -------- | --------
Adult Road | 35 × 25 × 20 | Small
Mountain Bike | 40 × 28 × 22 | Bigger because of the visor
Kids | 30 × 22 × 18 | Smaller box
Full-face | 45 × 35 × 30 | Needs a stronger box
⚙️ 5. How It's Made
1. Pick the cardboard.
2. Design the shape.
3. Print on it.
4. Cut and fold it.
5. Glue it together.
6. Check it and pack it up.
🌱 6. Green Options
* Use recycled paper.
* Use plant-based inks.
* Use coatings that can break down.
* Use less ink and make a simple design.
* Ship it flat to save space.
🛠️ 7. How It Protects
* Cardboard inside to hold the helmet still.
* Soft paper or foam to stop scratches.
* Packet to absorb moisture (if needed).
🏷️ 8. What's on the Label
* Helmet size (S, M, L).
* Safety marks (like CPSC).
* Barcode.
* Model name.
* Color.
* Where it was made.
* Recycling info.
🚚 9. Shipping
* Boxes are flat when shipped to the helmet company.
* Put together before going to the store.
* Usually 10-20 boxes in a bigger box.
* Needs to be strong enough to stack.
💡 10. What It Costs
* Type of cardboard.
* How many colors are printed.
* How many you order (more = cheaper).
* Special cuts and handles.
* Eco-friendly options (a bit more).
Price:
* Retail box: $0.40–$1.20 each
* Shipping box: $0.60–$1.80 each
🧩 11. Extras
* Place for the instruction book.
* QR code for the manual or warranty.
* Foam inside.
* Special stickers to show it's safe.
🧾 12. Rules
The box itself isn't regulated, but don't lie about the helmet's safety. Safety marks (like EN1078, CPSC) must be clear.
🧭 Quick Guide
Thing | What to pick
------- | --------
Cardboard | E-flute corrugated
Finish | Matte
Printing | Full color
Shape | Folding box with window
Handle | Cut-out
Eco-friendly | Recycled cardboard
Size | 30–45 cm long
Inside | Cardboard holder
Okay, here's a rewritten version of that text, aiming for a more casual and less AI-sounding vibe:
🧱 **1. Box Types (Based on Shape)**
A. **Regular Slotted Box (RSC):**
* Just your standard cardboard box with flaps on top and bottom.
* Good for shipping several helmets or online orders.
* Cheap and strong.
* *Example:* A big brown box with helmets inside.
B. **Folding Carton Box:**
* Made from thinner cardboard.
* You’ll see these on store shelves. Usually bright and colorful.
* They come flat and you fold them up when you pack.
* *Example:* Seeing helmet boxes in a store.
C. **Die-Cut Display Box:**
* These are custom-made with shapes, windows, or handles.
* Lets you peek at the helmet inside (usually through clear plastic).
* Look cool, so they're great for fancy helmets.
* *Example:* A box with a clear window in the front.
D. **Handle Box:**
* Has a handle built right in (cut out or maybe it's a rope).
* Easy to carry!
* Often used for nicer helmets.
* *Example:* A cardboard box with a handle cut into the top.
E. **Sleeve Box:**
* Has a tray inside and a sleeve that slides over it.
* The tray holds the helmet, the sleeve keeps it safe.
* Looks fancy and is easy to open.
* *Example:* Boxing for a special edition helmet.
F. **Clamshell or Two-Piece Rigid Box:**
* Like a base and a lid. It's sturdy, often used for gifts or displays.
* Made with thick cardboard and wrapped in paper that has been printed.
* Expensive, but looks great.
* *Example:* A helmet box for collectors or pro athletes.
G. **Mailer Box (Self-Locking):**
* A cardboard box. The flaps lock together, so you don't need tape.
* Popular for shipping stuff you buy online.
* Pretty strong, keeps the helmet safe while traveling.
* *Example:* A flat box from a subscription service.
H. **Window Box:**
* Has a clear plastic window to show off the helmet.
* A mix of showing off the helmet and keeping it safe.
* Often has a matte finish and colored printing.
* *Example:* Boxes of kids’ helmets you’d see when shopping.
🚴 **2. Box Types (Based on Use)**
| Type | What It's For | Material Usually Used |
| --------------- | -------------------- | ----------------------------------- |
| Retail Box | Store display | Paperboard / Thin corrugated |
| Shipping Carton | Shipping stuff bought online | Corrugated cardboard |
| Gift Box | High-end helmets | Thick cardboard |
| Bulk Carton | Holding many retail boxes | Thick corrugated cardboard |
| Eco Box | Good for environment | good paper board |
🌿 **3. Eco-Friendly Boxes**
| Type | What It Is | Example |
| ---------------- | ---------------------------------------- | ------------------------------------------ |
| Recycled Box | Made from recycled paper | Plain brown |
| Simple Logo Box | Just a logo, not too much color | eco way |
| No Plastic Box| No plastic lamination | Feels natural |
| Reusable Box | Made to be used again | Storing a helmet and gear |
🧩 **4. Box Types (For Different Helmets)**
| Helmet | Box Type That Works Well |
| ---------------- | ---------------------------------- |
| Road Helmet | Thin cardboard |
| MTB Helmet | Regular box |
| Full-face Helmet | Strong box |
| Kids Helmet | Clear plastic Box |
| Commuter Helmet | Mailer , Sleeve Box |
🧱 **1. Box Types (Based on Shape)**
A. **Regular Slotted Box (RSC):**
* Just your standard cardboard box with flaps on top and bottom.
* Good for shipping several helmets or online orders.
* Cheap and strong.
* *Example:* A big brown box with helmets inside.
B. **Folding Carton Box:**
* Made from thinner cardboard.
* You’ll see these on store shelves. Usually bright and colorful.
* They come flat and you fold them up when you pack.
* *Example:* Seeing helmet boxes in a store.
C. **Die-Cut Display Box:**
* These are custom-made with shapes, windows, or handles.
* Lets you peek at the helmet inside (usually through clear plastic).
* Look cool, so they're great for fancy helmets.
* *Example:* A box with a clear window in the front.
D. **Handle Box:**
* Has a handle built right in (cut out or maybe it's a rope).
* Easy to carry!
* Often used for nicer helmets.
* *Example:* A cardboard box with a handle cut into the top.
E. **Sleeve Box:**
* Has a tray inside and a sleeve that slides over it.
* The tray holds the helmet, the sleeve keeps it safe.
* Looks fancy and is easy to open.
* *Example:* Boxing for a special edition helmet.
F. **Clamshell or Two-Piece Rigid Box:**
* Like a base and a lid. It's sturdy, often used for gifts or displays.
* Made with thick cardboard and wrapped in paper that has been printed.
* Expensive, but looks great.
* *Example:* A helmet box for collectors or pro athletes.
G. **Mailer Box (Self-Locking):**
* A cardboard box. The flaps lock together, so you don't need tape.
* Popular for shipping stuff you buy online.
* Pretty strong, keeps the helmet safe while traveling.
* *Example:* A flat box from a subscription service.
H. **Window Box:**
* Has a clear plastic window to show off the helmet.
* A mix of showing off the helmet and keeping it safe.
* Often has a matte finish and colored printing.
* *Example:* Boxes of kids’ helmets you’d see when shopping.
🚴 **2. Box Types (Based on Use)**
| Type | What It's For | Material Usually Used |
| --------------- | -------------------- | ----------------------------------- |
| Retail Box | Store display | Paperboard / Thin corrugated |
| Shipping Carton | Shipping stuff bought online | Corrugated cardboard |
| Gift Box | High-end helmets | Thick cardboard |
| Bulk Carton | Holding many retail boxes | Thick corrugated cardboard |
| Eco Box | Good for environment | good paper board |
🌿 **3. Eco-Friendly Boxes**
| Type | What It Is | Example |
| ---------------- | ---------------------------------------- | ------------------------------------------ |
| Recycled Box | Made from recycled paper | Plain brown |
| Simple Logo Box | Just a logo, not too much color | eco way |
| No Plastic Box| No plastic lamination | Feels natural |
| Reusable Box | Made to be used again | Storing a helmet and gear |
🧩 **4. Box Types (For Different Helmets)**
| Helmet | Box Type That Works Well |
| ---------------- | ---------------------------------- |
| Road Helmet | Thin cardboard |
| MTB Helmet | Regular box |
| Full-face Helmet | Strong box |
| Kids Helmet | Clear plastic Box |
| Commuter Helmet | Mailer , Sleeve Box |